Automated Ultrasonic Washers for Machined Parts

After machining, the surface of mechanical parts adheres to various substances, including cutting fluid, coolant, metal chips, burrs, dust, particulate contaminants, and fingerprints. Additionally, these parts come in various shapes with numerous deep holes, blind holes, narrow slits, and threaded structures, making them relatively difficult to clean and dry.

To tackle the difficulties in cleaning machined parts, GTK has specially designed this Automatic Ultrasonic Equipment for Machined Parts.

Benefits of Automated Ultrasonic Cleaners for Machined Parts

• Based on the shape of the parts, you can choose between square basket ultrasonic cleaning or rotary round basket ultrasonic cleaning.
• For parts with blind holes and deep holes, the rotary basket method is adopted to perform ultrasonic cleaning, rinsing, and drying functions.
• Depending on the degree of surface contamination from processing, a pre-cleaning tank with high-pressure spray degreasing can be selected.
• It combines ultrasonic mechanical vibration with the chemical stain-removing power of cleaning detergents for a synergistic effect.
• It uses multi-stage ultrasonic degreasing with cleaning detergents and multi-stage ultrasonic rinsing with DI water to achieve effective cleaning results.
• The ultrasonic cleaning tanks operate through overflow, filtration, and circulation methods.
• Operating this machine, employees only need to be responsible for loading and unloading baskets. This automation minimizes manual intervention, reduces labor costs, and maintains stable cleaning quality, making it suitable for high-volume production scenarios.
• With the customer’s authorization, the equipment’s process programs can be remotely upgraded.
• Note: For heavy-load products, the equipment and cleaning baskets will be manufactured with a load-bearing design.

Equipment Complete Process Flow

high-pressure spray degreasing and cleaning → ultrasonic degreasing and cleaning→ RO water rinsing → DI water rinsing→ hot air drying, and other functions.

The cleaning process design can be specifically tailored to your product dimensions and production capacity requirements. If you have any special detailed needs, please contact us, and we will provide you with a customized design plan free of charge.