Pre-Coating Ultrasonic Cleaning Equipment for Molds

This automatic ultrasonic cleaning machine is custom-designed by GTK engineers for mold manufacturers, and is mainly used for the cleaning and drying of injection molds, extrusion molds and other components before the coating process.

As shown in the figure above: The mold to be cleaned has dimensions of L1550×W70×H165 (mm), a weight of approximately 260Kg, and features pores on all six sides.

In light of the mold’s characteristics, GTK engineers have designed the cleaning machine’s process with the following key features:

  • Capable of bearing heavy loads;
  • Adapted for cleaning large-sized workpieces;
  • Adopted a rotary cleaning process with ultrasonic technology for pores on multiple sides to achieve effective cleaning;
  • The third cleaning stage uses rotary high-pressure cleaning to effectively remove loose foreign matter and residual detergent on the mold surface, preventing secondary contamination;
  • The subsequent processes involve blowing off water with compressed air and thoroughly drying the mold with hot air, both of which are performed while the mold is rotating.

Equipment Process  Flow:

No.Process NameCleaning MediumTemperatureHeatingUltrasonicRotating BasketPump & FanFiltration
Automatic Loading
1Ultrasonic CleaningPure Water + Detergent50–70℃YYRotatingLiquid CirculationY
2Ultrasonic CleaningPure Water + Detergent50–70℃YYRotatingLiquid CirculationY
3Spray CleaningPure Water50–70℃Y/RotatingSprayY
4Ultrasonic RinsePure Water50–70℃YYRotating//
5Air Knifing & DrainingCompressed AirRT//Rotating//
6Hot Air DryingHot Air80–120℃Y/RotatingHeat-Resistant FanY
Automatic Unloading

Equipment Parameters

ItemSpecification
Equipment Dimensions6300mm×3500mm×3100mm (L×W×H)
Tank Dimensions550mm×2000mm×550mm (L×W×H)
Cleaning Cycle8–20 min/tank (Adjustable)
Robot Arm Load Capacity600 kg/basket (Max)

The cleaning process design can be specifically tailored to your product dimensions and production capacity requirements. If you have any special detailed needs, please contact us, and we will provide you with a customized design plan free of charge.