Double-Row Crate Washing Systems

  • GTKCLEAN Engineering’s Two-Row Crate Washer is tailored for logistics & distribution. This fully automatic system efficiently cleans large quantities of reusable containers with steady high-quality results.
  • It suits tough working conditions, featuring precise cleaning, short cycles and low energy consumption. The dual-lane structure handles various container sizes at once to boost productivity and cut downtime.
  • Ideal for distribution centers, warehouses and e-commerce fulfillment sites. It optimizes workflows, meets hygiene requirements and lowers labor costs.
  • We also offer a complete range of automated industrial washers for logistics, manufacturing and packaging sectors.

Custom Two-Row Bin & Pallet Washers

Some customers need to clean both bins and pallets simultaneously. Given the significant differences in the overall dimensions of bins and pallets, the GTK R&D team has specifically developed a tunnel cleaning machine with two independent tunnels. One tunnel is used for cleaning bins, and the other for pallets. The system can perform cleaning in both chambers simultaneously or operate as two independent systems.

Key Points in Equipment Design and Manufacturing:

  • Each cleaning tunnel is designed with customized spray nozzle distances to deliver optimal cleaning results.
  • Matching air knife blow-off distances are configured for each tunnel to maximize water removal, improve cleaning efficiency, and reduce power consumption.
  • The dual-tunnel design accommodates products of various shapes and sizes, ensuring compatibility with a wide range of crates.
  • Flexible cleaning processes are available: detergents can be added for degreasing applications, while high-pressure clean water rinsing is suitable for non-degreasing requirements.
  • GTK can supply external conveying systems to streamline product handling, enhance automation, lower labor intensity, and reduce dependence on operating staff.
  • While a dual-tunnel cleaning system typically costs 40% more than a single-tunnel system, it generally increases cleaning efficiency by 90–95%.

Equipment Process

No.Process NameTreatment MethodPowerMediumTemperature (℃)Cycle TimeFiltration Accuracy
Loading
1Spray CleaningSprayHeatingWater + Detergent45℃1–510μ
2Spray CleaningSprayHeatingWater + Detergent45℃1–510μ
3Air Blow-offAir KnifeFanCompressed Air/1–5Filtered
4Spray RinsingSprayHeatingWater35℃1–510μ
5Spray RinsingSprayHeatingWater35℃1–510μ
6Spray RinsingSprayHeatingWater35℃1–510μ
7Water BlowingAir Knife/Compressed Air/1–5Filtered
8High-pressure Air DryingAir KnifeFanCompressed Air45℃1–5Filtered
Unloading

Equipment Parameters

ItemData
Load CapacityRated load: 15 kg/m; Max. load: 30 kg/m
Conveying SpeedApprox. 1.5–3 m/min (user-defined, adjustable)

The cleaning process design can be customized according to your product dimensions and production capacity requirements. If you have any specific detailed requirements, please contact us, and we will provide you with a customized design solution free of charge.