What is the Modified Alcohol Ultrasonic Vacuum Cleaning System?

The Automatic Modified Alcohol Vacuum Cleaning Machine is an integrated cleaning device that combines ultrasonic technology with modified alcohol cleaning agents to achieve precision workpiece cleaning. Its operating principle is as follows: the machine leverages the strong penetrative mechanical vibration force of ultrasonic waves to impact workpiece surfaces, while the modified alcohol cleaning agents provide dual-action removal of both oil-based and water-soluble contaminants. Operating under vacuum conditions, the system delivers comprehensive cleaning that thoroughly removes residues from workpiece surfaces, blind holes, and narrow gaps. It effectively eliminates oil stains such as cutting oil, emulsion, and polishing fluid, as well as metal fines, making it suitable for cleaning a wide range of metals including aluminum, copper, iron, and their alloys.

Developed, designed, and manufactured by GTK, the Modified Alcohol Vacuum Cleaning Machine is an eco-friendly cleaning system. Its specialized cleaning process is ideally suited for precision components processed with water-soluble cutting fluids or other processing  oils.

The equipment integrates multiple processes such as spraying, immersion, agitation, ultrasonic cleaning, and vacuum drying.

Characteristics of Modified Alcohol

• Excellent solubility and volatility, enabling effective removal of contaminants such as oil stains, grease, and dust from object surfaces.
• Superior water miscibility compared to hydrocarbon solvents, with wide applicability. It is suitable for precision components processed with water-soluble cutting fluid or mineral oil.
• Modified alcohol exhibits excellent environmental performance, making the cleaning process safer.
• During use, it does not generate irritating odors or harmful substances and is harmless to humans.

Design and Manufacturing Features of GTK Modified Alcohol Vacuum Cleaning Equipment

• One-stop design and manufacturing for pre-cleaning, precision cleaning, and drying, with a small footprint.
• During Cleaning: The cleaning basket with products performs 360° rotation or swings at any angle, ensuring excellent cleaning results.
• High-temperature boiling cleaning at 80°C for superior oil removal.
• After cleaning, the solvent undergoes full emptying and filtration. Distillation controls the solvent’s own oil content and particle residues, maintaining the highest cleaning quality at all times.
• During operation, the solvent features continuous vacuum distillation, circulation, and regeneration, resulting in low solvent consumption.
• Automatic separation of high-boiling-point substances such as mineral oil, with automatic control of continuous slag discharge — no waiting required.
• The reciprocating circulation of solvent from the liquid storage tank to the cleaning tank is controlled by pipelines and valves under vacuum conditions, avoiding contact with external air. This reduces volatilization and lowers solvent consumption.
• Cleaning Cycle: Approximately 12-15 minutes per basket.

GTK Modified Alcohol Cleaning Equipment Models:

Cleaning Process Flow:

# 1 Spray Rinsing — # 1 Ultrasonic Cleaning — # 1 Flow Agitation Cleaning — # 2 Spray Rinsing — # 2 Ultrasonic Cleaning —#2 Flow Agitation Cleaning — Vacuum Vapor Cleaning — Vacuum Drying.

For more detailed requirements, or needs for products of other sizes and production capacities, please contact us. We will provide you with a free design plan.