Ultrasonic Cleaning System for Heavy-Duty Components before Coating

This automatic ultrasonic cleaning machine is custom-designed and manufactured by GTK engineers for heavy-duty products such as molds and large-sized components, and is mainly used for ultrasonic cleaning and drying of heavy-duty components prior to the coating process.

For heavy-duty products with a general weight of over 100 kg and even up to 800 kg, GTK engineers have designed a gantry lifting and traversing system constructed with a gantry load-bearing structure to ensure the efficient and stable operation of the equipment.

For components with blind holes, recessed slots and other special structures such as molds, a comprehensive process is designed, including ultrasonic cleaning, ultrasonic rinsing, dewatering with clean compressed air, and hot air drying.

Specifically, at the clean compressed air dewatering station, manually assisted air guns are equipped to perform manual auxiliary treatment on special holes of certain products, so as to ensure the effectiveness of cleaning and drying!

Equipment Cleaning Process: 

No.Process NameCleaning MediumTemperatureHeatingUltrasonicOscillationPump & FanFiltration
Loading Trolley
1Ultrasonic DegreasingPure Water + DetergentRT~60℃YYYY20μ
2Ultrasonic DegreasingPure Water + DetergentRT~60℃YYYY10μ
3Ultrasonic RinsingPure WaterRT~50℃YYY//
4Bubbling RinsingPure WaterRT//Y//
5Ultrasonic RinsingPure WaterRT~50℃YYY//
6Air KnifingCompressed AirRT/////
7Hot Air DryingCirculating Hot Air70~120℃Y//Y/
8Hot Air DryingCirculating Hot Air70~120℃Y//Y/
Unloading Trolley

Equipment Parameters

ItemSpecification
Overall Dimensions of Cleaning EquipmentApprox. 6500mm×3000mm×2880mm (L×W×H)
Working Cycle10 min/basket (Customizable by User, Adjustable from 0 to 30 min)
Electric Power≤53kW

For detailed technical solutions to these specific requirements, please contact our engineers for professional support.