Want Effective Solvent Cleaning Without the High Cost?

Fully automatic vacuum hydrocarbon ultrasonic cleaning machines come with a high purchase cost. Many customers want solvent (hydrocarbon) cleaning performance but cannot afford the full-automatic investment.

To solve this problem, GTKCLEAN engineers developed the Semi-Automated Solvent Cleaning Machine. It is a cost-effective semi-automated vacuum solvent (hydrocarbon) ultrasonic cleaning machine.

Workers only need to load and unload parts baskets manually. All other processes — cleaning, rinsing, drying, and solvent recovery — are fully automatic. They work exactly the same as in full-automatic vacuum hydrocarbon ultrasonic cleaning machines.

This machine supports eco-friendly cleaning for all kinds of parts. It can work alongside ultrasonic cleaning lines or run independently. Using vacuum environment and hydrocarbon solvent, it delivers strong cleaning precision, ease of use, and safety.

Our solvent (hydrocarbon) cleaning machine is widely applied to precision parts cleaning across manufacturing, electronics, automotive and other demanding industries. It provides superior value and outstanding cost-effectiveness for your production process.

Compact Vacuum Solvent Ultrasonic Cleaning Machine

This machine utilizes hydrocarbon or eco‑friendly solvents, integrating ultrasonic cavitation, spray cleaning, basket shaking, and vacuum technology into one system. The outcome is superior cleaning precision, zero water spots, and low odor emissions.

As a compact, all‑in‑one vacuum ultrasonic cleaning system, it operates fully automatically after loading. It delivers reliable performance, high efficiency, enhanced safety, and low operating costs.

Cleaning Process:

The semi-automated solvent cleaning machine is a fully enclosed, multi-stage vacuum cleaning system. All processes are completed within a single sealed chamber:

  1. 1. Rough cleaning
  2. 2. Fine cleaning
  3. 3. Vapor washing
  4. 4. Vacuum drying

Key Specifications 

Machine typeSemi-Automated Solvent Vacuum Cleaning Machine
ModelGTK100
Basket size500×400×400 mm (L×W×H)
Max load40 kg per basket
Cycle time10–15 minutes (adjustable)
Working vacuum-0.085 ~ -0.1 MPa
Ultrasonic power2000W (10W/L)
HeatingIndirect steam heating
DryingVapor preheating + vacuum drying
PowerAC 380V±10%, 50Hz, 3P5W
Total powerapprox. 40 kW
Dimensionsapprox. 3000×2800×2900 mm
Solvent concentration< 5 PPM
Noise≤ 80 dB
Annual non-failure rate> 98%

Equipment Process  Flow:

  1. 1. Load parts
  2. 2. Vacuum evacuation
  3. 3. Spray + ultrasonic cleaning (60–70°C)
  4. 4. Second spray + ultrasonic cleaning (60–70°C)
  5. 5. Vapor washing (105±5°C)
  6. 6. Vacuum drying + air release
  7. 7. Unload parts

Structure & Features

1. Fully Sealed Semi-Automated Design

Cleaning chamber: 10mm thick SUS304 stainless steel

  • Strong, stable, no deformation under vacuum
  • Automatic locking seal
  • Low solvent evaporation
  • High safety

2. Ultrasonic & Spray Cleaning

As a professional solvent vacuum ultrasonic cleaning machine:

  • Powerful ultrasonic generators and transducers
  • Cavitation removes tough contaminants
  • Spray cleaning supports deep cleaning
  • Cleans complex shapes, blind holes, and inner spaces

3. Vacuum System

  • High-performance vacuum pump
  • Stable vacuum for cleaning and drying
  • Removes air bubbles
  • Improves ultrasonic penetration
  • Reduces oxygen for safer operation

4. Two-Stage Filtration

  • Rough cleaning filter: 10 μm
  • Fine cleaning filter: 5 μm
  • Prevents recontamination
  • Extends solvent life

5. Basket Shaking System

  • Gear motor drive
  • Up and down shaking motion
  • Improves cleaning uniformity
  • Speeds up drying

6. Indirect Heating

  • Heated distilled water heats solvent indirectly
  • No risk of direct heating
  • Stable temperature control
  • Protects low-flashpoint solvents

7.  Cooling & Solvent Recovery

  • External water chiller
  • Condenses and recycles solvent
  • High recovery rate
  • Low operating cost

8. Vacuum Drying

  • High-vacuum drying
  • Fast, consistent
  • No water spots, white residue, or odor
  • Parts come out clean and dry

Control System

The semi-automated solvent cleaning machine utilizes:

Siemens S7-1200 PLC

  • 10-inch Weinview touch screen
  • Automatic + manual modes
  • Real-time display: temperature, vacuum, level, status
  • Password protection to prevent misoperation
  • Auto liquid supply
  • Leakage alarm
  • Fault self-diagnosis

Safety System (CE Certified)

  • Explosion-proof design
  • Pneumatic valves (no electric spark risk)
  • Dual monitoring: temperature, pressure, liquid level
  • Solvent concentration detection
  • Fully enclosed negative pressure operation
  • Audible and visual alarm
  • Automatic shutoff on abnormality
  • Emergency stop
  • Cooling water flow detection
  • Safety relief valve
  • Dry-heating protection

Main Components & Brands

This semi-automated solvent cleaning machine is equipped with top-branded core components for stable performance, reliable operation and long service life, with detailed configuration as follows:

Component NameBrand
Ultrasonic SystemGTKCLEAN
Vacuum PumpLeybold
PLCSiemens
Touch ScreenWeinview
Temperature ControllerOmron
Circulation PumpNanfang
Solenoid ValveAIRTAC
Water ChillerDaruit
ContactorSchneider
Level SensorE+H

Applications

This semi-automated solvent cleaning machine is ideal for:

  • Precision machined components
  • Automotive parts
  • Metal parts contaminated with oil, chips or polishing paste
  • Parts demanding high cleanliness, low odor and zero water spots

It serves as a reliable, cost-effective alternative to fully automatic solvent cleaning systems.

Customer Feedback (UK Client)

“We are extremely pleased with the performance of this solvent cleaning system. The build quality is impressive, and the cleaning results are far better than our previous machine. It has helped us improve efficiency while keeping running costs low.”

For more details, please contact us,any size can be custom-manufactured at no additional charge.